The ERDF-funded project investigates the miniaturisation of dielectric elastomers in the millimetre range. Both metal-carbon, sandwich-like thin films for the production of electrodes and new types of applications are being researched.
The project is a collaboration between the Chair of Intelligent Material Systems headed by Prof. Seelecke from Saarland University and the Sensors and Thin Film Technology Research Group headed by Prof. Schultes from Saarland University of Applied Sciences.
problem
Particular attention is paid to medical applications and human-machine interaction. For example, cost-effective pumps, valves and pressure sensors for lab-on-a-chip systems in the medical sector are conceivable.
Control panels (touch screens) with reconfigurable topology or gesture controls (e.g. by glove) are also conceivable with this technology.
In both cases, haptic feedback can also be generated to provide the operator with a mechanically palpable response.
objective
The project is dedicated to fundamental research on the miniaturization of electro-active sensor and actuator systems. Starting from today's prototypes in the cm range, dimensions in the mm range and smaller are sought. At the same time, the technological basis for new actuator and sensor applications will be expanded. The resolution of the controllable elements (pixels) could thus be significantly increased. For this purpose, on the one hand, the system design is processed by researching suitable array arrangements with miniaturized mechanical pretensioning mechanisms. Mechanically bistable, polymer-based prestressing elements emerging from the plane of the film form the element basis for the various pixels.
On the other hand, new materials and methods for the production of conformal electrodes are investigated. Plasma coating processes (sputtering) are used to apply conductive thin metal-carbon layers in the nanometer range. The structuring of such layers is to be realized with the help of an ultrashort-time laser. In order to achieve a high extensibility and conformity of the conductive electrode layers, the thin layer is sputtered onto a pre-stretched film.
approach
The first demonstrators are being developed in cooperation between the two research groups, with the Schultes group focusing in particular on the production of new sputtered electrodes as well as the structuring of the electrodes and the Seelecke group on the design of the sensor-actuator system and research into miniaturised preload mechanisms.
Results / Project status
Recovery concept:
In addition, the demonstrator and the research results are used to apply for and carry out further research projects. In addition, the equipment and the findings on teaching and further education measures are used.
Duration: 01.01.2019 – 31.12.2021
Funded by: EU ERDF
